Custom Spout Pouches for Juice and Liquids

Overview

Spout pouches replace rigid bottles for juices, dairy drinks, sauces and household liquids — cutting packaging weight and freight while adding a resealable pour spout consumers like. Our range covers custom printed spout pouches from 100 ml baby-food sachets to 1 L family packs.

Cap options include flip-top, tamper-evident and screw caps with straw. Produced in FDA- and ISO-certified facilities, and every batch is leak-tested under compression before shipping.

Custom Spout Pouches for Juice and Liquids

Specifications

Available stylesCorner spout / top spout / shaped pouch with spout
Filling volume100 ml – 1 L typical; custom on request
Film structuresPET/VMPET/PE, PET/AL/NY/PE, recyclable mono-PE
Spout & capFlip-top, screw cap, tamper-evident, straw-cap; 8.6–18 mm
PrintingRotogravure up to 10 colors; digital for short runs
FeaturesLeak-proof welds, stand-up base, hang hole, shaped die-cut
MOQ5,000 pcs per design
Lead time15–30 days after artwork approval
Trade termsFOB Shantou (CIF / DDP on request)

Key Features

Leak-Proof by Construction

Spouts are welded, not glued, into multi-layer laminates; every batch passes compression and drop tests before dispatch.

Lighter Than Bottles

A filled spout pouch weighs a fraction of a rigid bottle, reducing freight cost and shelf-space footprint.

Cap for Every Application

Flip-top for juice on the go, straw caps for kids, wide-bore caps for viscous sauces and creams.

Shaped Branding Real Estate

Die-cut shapes (fruit, animal, bottle silhouettes) turn the pouch itself into the advertisement.

Cold and Ambient Fill

Structures are matched to hot-fill, retort or cold-fill processes — tell us your line and we match the film.

Available Styles & Sizes

Choose the format that matches your fill weight and how the pack needs to behave on shelf:

StyleBest forCommon sizes
Corner spoutSpout set into a top corner; drains fully and pours cleanly200 ml / 500 ml / 1 L
Top spout (centre)Symmetrical look for dairy and dessert formats200 ml / 500 ml
Shaped pouch with spoutContoured silhouette for branded kids' and sports drinks150 ml / 250 ml

Applications

•  Fruit juice, smoothies and dairy drinks

•  Baby food purées and yoghurt pouches

•  Sauces, ketchup, syrup and honey

•  Laundry liquid and household refills

•  Hand cream and cosmetic gels (see our cosmetic pouch page)

Custom Spout Pouches for Juice and Liquids

Customization Options

•  Spout diameter, position (corner/top) and cap style

•  Shaped die-cuts and custom profiles

•  Volume marking and tamper-evident rings

•  Free dielines; 3D mockup before print

•  Stock pouches available for speed-to-market

Custom Spout Pouches for Juice and Liquids

Quality & Certifications

Spout pouches are pressure-tested for leak integrity after cap welding. Every order runs through incoming material inspection, in-line print and seal checks, and a final AQL sampling inspection before packing. Produced in FDA- and ISO-certified facilities. Certification is held by our manufacturing partners, and test reports for migration, seal strength and barrier performance can be issued with your shipment on request.

Order Options

Two production routes to fit different run sizes and budgets:

Print routeMinimumBest for
Standard cap + digital printingFrom 5,000 pcs per designFastest route for new juice, dairy and sauce lines
Custom cap tooling + rotogravureHigher run requiredOwn cap shape and colour; lowest unit cost at volume

All prices are quoted per design, so mix SKUs freely inside the same run. Trade terms are FOB Shantou, with CIF and DDP available on request.

Custom Spout Pouches for Juice and Liquids

FAQ

Which spout diameter should I choose?

It depends on viscosity and volume: thin juices run 8.6–9.6 mm; thicker sauces and creams need 12–18 mm. We advise after seeing your fill spec.

Can the pouches be pasteurized or retorted?

Yes — retort-grade structures (PET/AL/NY/RCPP) are available for hot-fill and retort processes; tell us your process parameters.

What is the MOQ for custom spout pouches?

MOQ is 5,000 pcs per design for standard caps; custom cap tooling may require a higher run. Contact us with your fill volume for a quote.

Do you offer stock (plain) spout pouches?

Yes, plain stock pouches in common sizes are available for quick orders, with custom printing as a follow-up.

Are the caps child-resistant?

Tamper-evident and child-resistant cap options are available; we will match your market's requirements.

Request a Quote

Send us your product, fill weight and target size — our team replies with structure advice, dielines and a quotation. Trade terms FOB Shantou; CIF and DDP available on request.

Anna Cai — Export Manager, Greenzone Pack

Related: Cosmetic spout pouches page (internal link)

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