Chocolate packaging has one non-negotiable job: keep bloom away. Our chocolate bar wrappers and pouches combine aroma-barrier laminates with food-contact inner films that release cleanly from the product, in flow-wrap rollstock or pre-made pouch formats.
Produced in FDA- and ISO-certified facilities; structures are matched to enrobing lines and cold-seal processes where heat would damage the product.
| Formats | Rollstock for flow-wrap / pre-made pouches / twist film |
|---|---|
| Typical sizes | 30 g – 200 g bar formats; custom |
| Film structures | PET/AL/PE, PET/VMPET/PE, foil paper laminates |
| Sealing | Heat-seal or cold-seal (for heat-sensitive chocolate) |
| Printing | Rotogravure up to 10 colors; metallic and pearl inks |
| Features | Easy-tear, foil freshness layer, embossed foil option |
| MOQ | 5,000 pcs per design |
| Lead time | 15–30 days after artwork approval |
| Trade terms | FOB Shantou (CIF / DDP on request) |
Aluminum foil layers block light and temperature swings — the two triggers of fat bloom on chocolate surfaces.
For filled bars and heat-sensitive recipes, cold-seal adhesives seal without warming the chocolate.
Metallic and pearl inks, embossed foil and spot gloss deliver the gifting look confectionery demands.
Supply as rollstock for your flow-wrapper or as pre-made pouches for hand-packing — whichever fits your line.
Inner films release cleanly from chocolate without sticking or transferring print.
Choose the format that matches your fill weight and how the pack needs to behave on shelf:
| Style | Best for | Common sizes |
|---|---|---|
| Flow wrap / foil wrapper | Individual bar wrapping with a tight, food-contact seal | 30 g – 100 g |
| Foil + paper sleeve | Classic chocolate presentation for gifting | 50 g / 100 g |
| Stand-up pouch | Share bags, buttons and broken-chocolate packs | 150 g / 250 g |
• Tablet and block chocolate 30 – 200 g
• Chocolate coins and seasonal shapes
• Chocolate-covered nuts and fruits
• Gifting bars and holiday editions
• Cocoa-based spreads sachets
• Foil, metallized or pearl-finish wrappers
• Cold-seal or heat-seal specification
• Easy-tear and wrapper crease engineering
• Embossed logo on foil layer
• Free dielines per bar format
Chocolate wrappers are specified for heat resistance and grease barrier during transport and display. Every order runs through incoming material inspection, in-line print and seal checks, and a final AQL sampling inspection before packing. Produced in FDA- and ISO-certified facilities. Certification is held by our manufacturing partners, and test reports for migration, seal strength and barrier performance can be issued with your shipment on request.
Two production routes to fit different run sizes and budgets:
| Print route | Minimum | Best for |
|---|---|---|
| Digital printing | From 5,000 pcs per design | Limited editions, seasonal bars and craft chocolate ranges |
| Rotogravure printing | From 10,000 pcs per design | Lowest unit cost for continuous bar production |
All prices are quoted per design, so mix SKUs freely inside the same run. Trade terms are FOB Shantou, with CIF and DDP available on request.
Flow-wrap lines take rollstock; hand-packing or small lines take pre-made. Send your machine model and we will match specs.
Consistent barrier against light and heat plus proper sealing; we recommend foil-based structures for long distribution chains.
Yes — metallized PET and aluminum foil with metallic inks cover most premium looks; embossing adds the final touch.
Yes, cold-seal structures are standard for chocolate; note they need specific storage before use.
MOQ is 5,000 pcs per design for pre-made formats; rollstock film is quoted by weight. Contact us for a quote.
Request a Quote
Send us your product, fill weight and target size — our team replies with structure advice, dielines and a quotation. Trade terms FOB Shantou; CIF and DDP available on request.
Anna Cai — Export Manager, Greenzone Pack
